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SOFA CUSHION

Sofa and decorative pillows are essential pieces of furniture in all our houses, we spend many hours with them every day, they grant a comfortable place to sit and they are giving a touch of color and glamour to our living places. Sofa cushions are often a piece of technology, they have single and multi-chamber structure and they have to be treated seriously. BORSOI technology adapts to the market needs by making possible to use all different type of filling materials like polyester fibers, cluster fibers, microfibers, down feather, foam and all different type of emerging natural products like wool, kapok and flowers, or a blend of these products. Moreover, any manufacturer is looking for a different production process and level of automatization. In order to satisfy all customer needs, BORSOI is proposing a complete range for products from semi-automatic stand alone machines to turn-key solution with a “from Bale to Box” approach: a fully automatic pillow line all the way from the raw material processing to the final desired packaging. Nearly everything is possible – it is your choice!

01.

Filling material preparation

A good finished product starts from a good quality filling material. The increasing use of different natural and synthetic materials (virgin and recycled) demands for various technologies in order to prepare a filling material for the following pre-weighing and filling step.

  • Polyester fiber bale opening
  • Polyester fiber fine opening
  • Fiber ball forming system
  • Wadding recycling unit
  • Feather bale opening
  • Foam granulator
  • Storage unit
  • Mixing unit
02.

Pre-weighing and filling

The automatic pre-weighing and filling process is based on the unique BORSOI concept, a technology that permits to match the leading best performances in terms of weight accuracy and speed. 35+ years of experience and a continuous technology evolution are keeping BORSOI in the lead.

  • ALAN PILLOW S
  • ALAN PILLOW 2/3
  • ALAN PILLOW A
  • Pillow shell automatic warehousing
  • Filled pillow unloading
03.

Closing and levelling

Closing a pillow is a combination of specific skills and long experience: only the right combination of the two grants the aesthetic and quality of a finished pillow. Closing is traditionally done by a skilled operator (a more and more scarse resource) and manual sewing machine. BORSOI closing solutions introduces a real fully automatic approach in a very traditional area.

  • Manual and automatic lockstitch closing
  • Manual and automatic overlock closing
  • Manual and automatic ultrasonic welding
  • Pillow levelling
  • Metal detection
  • UV processing
04.

Packaging

Any pillow has to delivered to the end user and packing is a key element of the overall product. The wrapping material and the packaging shape are becoming more and more a marketing item: the pillow packaging serves to contain, identify, describe, protect, display, promote and otherwise make the product marketable and keep it clean.

  • Inner pillow stuffing into external cove
  • Plastic bag packing
  • Flat packing
  • Carton box erection
  • Box filling
  • Big bag filling
  • Palletization
  • Stretch wrapping
  • Automatic warehousing

Discover all the details of the BORSOI solutions

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