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Outdoor cushions

Outdoor pillows, chair pads and stuffed toys are a common piece of furniture and a growing market.
Such pillows have single and multi-chamber structure, they could use special fabrics and they typically require a post-filling embroidery process.
BORSOI technology adapts to the market needs by making possible to use all different type of filling materials like polyester fibers, cluster fibers, microfibers, down feather, foam and all different type of emerging natural products like wool, kapok and flowers, or a blend of these products.

Due to the high level of customization, BORSOI is providing tailored-made solutions based on specific customer needs.
BORSOI is proposing a complete range for products from semi-automatic stand alone machines to turn-key solution with a “from Bale to Box” approach: a fully automatic pillow line all the way from the raw material processing to the final desired packaging.

Nearly everything is possible – it is your choice!

01.

Filling material preparation

A good finished product starts from a good quality filling material. The increasing use of different natural and synthetic materials (virgin and recycled) demands for various technologies in order to prepare a filling material for the following pre-weighing and filling step.

  • Polyester fiber bale opening
  • Polyester fiber fine opening
  • Fiber ball forming system
  • Wadding recycling unit
02.

Pre-weighing and filling

The automatic pre-weighing and filling process is based on the unique BORSOI concept, a technology that permits to match the leading best performances in terms of weight accuracy and speed. 35+ years of experience and a continuous technology evolution are keeping BORSOI in the lead.

  • Pillow shell automatic warehousing
  • Pillow shell unfolding and loading
  • Filled pillow unloading
03.

Closing and levelling

Closing a pillow is a combination of specific skills and long experience: only the right combination of the two grants the aesthetic and quality of a finished pillow. Closing is traditionally done by a skilled operator (a more and more scarse resource) and manual sewing machine. BORSOI closing solutions introduces a real fully automatic approach in a very traditional area.

  • Manual and automatic lockstitch closing
  • Manual and automatic overlock closing
  • Manual and automatic ultrasonic welding
  • Pillow levelling
  • Metal detection
  • UV processing
04.

Embroidering

Embroidering is required for finishing pillows and cushions dedicated to outdoor applications (and not only). Different options are available depending on the desired aesthetically appearance and the type of fabrics.

  • Manual embroidering
  • Automatic embroidering
  • Ultrasonic welding
05.

Packaging

Any pillow has to delivered to the end user and packing is a key element of the overall product. The wrapping material and the packaging shape are becoming more and more a marketing item: the pillow packaging serves to contain, identify, describe, protect, display, promote and otherwise make the product marketable and keep it clean.

  • Multi-packing
  • Plastic bag packing
  • Flat packing
  • Carton box erection
  • Box filling
  • Big bag filling
  • Palletization
  • Stretch wrapping
  • Automatic warehousing

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