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MATTRESS PADS, COMFORTERS AND QUILTS

A duvet is a key element for a good rest, an appropriate duvet must keep a series of matters in mind in order to satisfy a personal feeling: the climate we live in, the type of filling we would like to have, the texture of the fabrics and the grammage. Duvet (comforters and mattress pads) can be produced with different technologies: carded, from “blown bag” and with cassette/box construction (high end ones). BORSOI technology adapts to the market needs by making possible to use all different type of filling materials like polyester fibres, cluster fibres, microfibres, down feather, foam and all different type of emerging natural products like wool, kapok and flowers, or a blend of these products. We integrate any type of carding and quilting/multi-needling depending on the customer product specifications, BORSOI is proposing a complete range for products from semi-automatic stand alone machines to turn-key solution with a “from Bale to Box” approach: a fully automatic pillow line all the way from the raw material processing to the final desired packaging. Nearly everything is possible – it is your choice!

01.

Filling material preparation

A good finished product starts from a good quality filling material. The increasing use of different natural and synthetic materials (virgin and recycled) demands for various technologies in order to prepare a filling material for the following pre-weighing and filling step.

  • Polyester fiber bale opening
  • Polyester fiber fine opening
  • Fiber ball forming system
  • Wadding recycling unit
  • Feather bale opening
  • Foam granulator
  • Storage unit
  • Mixing unit
02.

Pre-weighing and filling

The automatic pre-weighing and filling process is based on the unique BORSOI concept, a technology that permits to match the leading best performances in terms of weight accuracy and speed. 35+ years of experience and a continuous technology evolution are keeping BORSOI in the lead.

  • ALAN PILLOW S
  • ALAN PILLOW 2/3
  • ALAN PILLOW A
  • ALAN PB
  • ALAN BEDDING 4
  • ALAN BEDDING A
  • Pillow shell automatic warehousing
03.

Closing and levelling

Closing a pillow is a combination of specific skills and long experience: only the right combination of the two grants the aesthetic and quality of a finished pillow. Closing is traditionally done by a skilled operator (a more and more scarse resource) and manual sewing machine. BORSOI closing solutions introduces a real fully automatic approach in a very traditional area.

  • Automatic multi-needling
  • Ultrasonic welding
04.

Multi-needing

Multi-needling could be required for certain duvet types. Different options are available depending on the desired aesthetically appearance and the type of fabrics.

  • Manual and automatic lockstitch closing
  • Manual and automatic overlock closing
  • Manual and automatic ultrasonic welding
  • Duvet levelling
  • Metal detection
  • UV processing
05.

Packaging

Any pillow has to delivered to the end user and packing is a key element of the overall product. The wrapping material and the packaging shape are becoming more and more a marketing item: the pillow packaging serves to contain, identify, describe, protect, display, promote and otherwise make the product marketable and keep it clean.

  • Duvet folding and stuffing
  • Plastic bag packing
  • Flat packing
  • Carton box erection
  • Box filling
  • Big bag filling
  • Palletization
  • Stretch wrapping
  • Automatic warehousing

Discover all the details of the BORSOI solutions

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