PRESENTED AT ECOMONDO 2025 – PROCEDIA ENVIRONMENTAL SCIENCE, ENGINEERING AND MANAGEMENT

Transforming Waste into Value

At Borsoi Recycling, we engineer the future of sustainable manufacturing, designing intelligent, modular systems that unlock the hidden potential of textile waste.

From fabrics to the most complex multilayered, padded, and quilted materials, we provide automated solutions for sorting, separation, disassembly, fibre recovery and valorisation, enabling new forms and ways of circularity across fashion, bedding, furniture, and beyond.

Let’s Build the Future of Textile Recycling, Together

95%

RECOVERY EFFICIENCY

<1%

CONTAMINATION

0

WATER USE
DRY SANITIZATION (OZONE, UV-C, CO₂)

SYSTEMS AND LINES THAT MAKE CIRCULAR ECONOMY SCALABLE

From Waste to Worth – Powered by Technology

Borsoi designs, engineers, and installs advanced automated systems and modular lines that transform textile waste into valuable resources – with a special focus on complex materials such as multilayered, padded, and quilted products.

Our solutions are built to handle the toughest challenges in textile recycling, enabling efficient and flexible sorting and separation, fibre recovery, and their regeneration and reuse, at industrial scale.

Material Conditioning and Pre-Processing:

Pre-Opening systems  Edge cutting / Trimming units  Cleaning Systems; Drying Systems  Cutting/Shredding systems  Pre-Sorting units (optional process)

Selective Sorting and Separation:

Machine Vision systems Hyperspectral Imaging systems  Separation systems (down / feather, synthetic fibres, natural fibres, blends)

Material Valorisation and Reuse:

Tearing systems  Opening & Blending units  Dosing and Compacting units  Web Preparation units  Shaping / Crimping units  Pre-Carding Units  Pre-filling units

TRL_Assessment_Advanced_Recycling_Technologies

Optional Processes:

Loading systems   Metal/Contaminant Detection systems   Integrated Automation (at the different stages): conveyors, diverters, hoppers, silos, etc.)   Quality Control & Characterization systems   Packaging / Output Handling systems

APPLICATIONS

Enabling Circular
Applications Across Industries

From Padding to Panels – Unlocking New Value Chains

The materials recovered through Borsoi’s systems go far beyond reuse.

From direct reintegration in bedding, apparel, and furniture to the creation of high-performance nonwovens, felts, and insulation layers, we enable circular applications across interiors, construction, packaging, and mobility.

Our technologies turn post-consumer and post-industrial waste into new materials ready for advanced uses: thermoformed panels, acoustic solutions, filtration media, and structural composites.

This is textile upcycling at scale – turning waste into reliable, regenerative feedstock for next-generation sustainable products.

From Padding to Panels – Ready for Real-World Use

Innovation and Pilots

Engineering What’s Next in Textile Recycling and Regeneration

At Borsoi, innovation begins where complexity challenges convention. Following this approach, we transform the problem into an opportunity.

Through AI-driven sorting, hyperspectral vision, modular separation, and flexible automation technologies, we develop solutions for the most challenging textile structures and materials.

Through pilot projects, we co-create scalable, high-performance solutions with industry and research partners, accelerating circular transformation from lab to line. We explore and assess cutting-edge recycling systems tailored for multilayer, multimaterial textiles.

Our pilot projects serve as agile platforms to co-develop, validate, and scale advanced recycling and regeneration systems – combining real-world materials, digital monitoring, and process automation. From lab to industry, we engineer circularity with precision, speed, and purpose.

This is how material intelligence meets industrial reality – to make textile regeneration truly future-proof.

Turn Your Waste Stream into a Pilot Platform

ALIGNED WITH EU REGULATORY FRAMEWORKS (EPR, MANDATORY TEXTILE COLLECTION 2025)

Engineering Circularity by Design

At Borsoi, we don’t just build machines – we design intelligent, modular workflows that turn textile waste into high-value resources.

Rooted in process-first engineering and powered by IoT, AI, and real-time monitoring, our systems adapt to material complexity while enabling full traceability, predictive control, and closed-loop regeneration.

Through open pilot lines and co-development with industry and research, we fast-track innovation from lab to factory, empowering circular manufacturing aligned with ESPR, DPP, and the EU Green Deal.

Ready to Scale Circularity with Us?

Contact us by filling in the form to request information about Borsoi machines, you will be contacted as soon as possible

Be part of circular innovation

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