DOWN AND OTHER MATERIALS FLAT PANEL FORMING SYSTEM

In the Industry is very common to have scrap down materials (too small for being used as a high-end filling product), natural products like cotton (and others) or foam.

A customer of us decided years ago to find a way to reuse such scrap materials for creating an insulating panel to be used for very different applications like jacket, automotive inner parts, …

Some of those insulating material is used in astronaut suits!

By cooperating with BORSOI a fully automatic line has been developed in order to create a super-flexible solution able to prepare panels with different height and weight per square meter with a very high accuracy.

The key technology of the solution is the BORSOI ALAN BELT, an automatic system for dosing and weighing any material while it is forming a layer by using a continuous weighing technology on belts.

The process includes the following key steps:

• Raw material inlet storage
• Mixing with low-melting plastic components (which will act as glue)
• Create an extremely precise flat panel of the material
• Cure the panel into an oven
• Final cutting and packing